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Old 11-18-2012, 07:41 PM   #11 (permalink)
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Join Date: Dec 2011
Posts: 371

Check the following:

1) Battery connections- clean, brush with fine metal parts brush, reinstall with dielectric grease

2) Ground connection- left front area of engine case- clean, brush, grease, torque

3) starter relay connections- clean, brush, grease, torque

4) fuel relay (some of the circuits go to the charging system) carefully remove cover and inspect points for burns- sand down points for temp fix, then repl relay.

5) check connections at voltage regulator- if full of oil, r&r left case cover, clean stator windings, pul back insulation and reseal with rtv. clean connections at regulator, clean with pipe cleaner/q tip, small brush. apply dielectric grease.

If that is inconclusive- time to go to a dealer because the additional testing is likely out of your hands due to experience and required tools. But your initial testing should reduce the cost of repair.
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