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Common Modifications

- Michael Moore - Sept. 2003

This "Common Modification" FAQ is in two parts. The first part is the result of a survey done on the DML site in August 2003. The second part is a discussion of each mod, its pros and cons. A big thanks to Jeffrey Fillmore for his assistance and comments.

Owner Survey
The survey provides some insight into how frequently modifications were made and how valuable they were perceived to be. There were 167 responses once duplicates were removed, and respondents were asked to pick from a list of common modifications those that they'd done. They were then asked to pick the three best modifications. Comparing the totals to the number of "best" ratings gives us a "value" percentage. Lastly respondents were asked for any mods they felt were not worthwhile.

Modification % Done % Worth Value
Exhaust cans
86.8%
77.8%
Jetting/ECU remap
50.9%
28.1%
Mirrors
73.1% 38.9%
Suspension upgrades
16.2%
8.4%
Clip-ons
24.6% 12.6%
Light clutch flywheel 2.4% 1.2%
Seat swap 25.7% 10.8%
Sidestand switch 40.1% 15.6%
Gearing changes 47.3% 17.4%
Slave cylinder 19.2% 6.0%
Rearsets 12.0% 3.6%
Airbox/Filter mods 61.7% 17.4%
Fairing 18.6% 4.8%
Clutch cover swap 4.8% 1.2%
Steering damper 21.6% 4.8%
Fender removal/tail chop 52.1% 10.8%
Headlight changes 9.0% 1.8%
Handlebars 10.2% 1.8%
Emissions removal 56.3% 8.4%
Various carbon fiber body parts 34.7% 3.0%
Turn signal changes 26.3% 1.8%
Carburetor upgrades 1.8% 0.0%

Modifications that were listed as being not worthwhile by at least one person:
Modification listed as not worthwhile
Aftermarket tach
airfoil
anything carbon
battlefield mods
Carbon Bellypan
Corbin Seat
desmog
DP rear fender eliminator
DP rear fender eliminator
exhaust cans
headlight,handlebars,
My Splash tank
pretty much any carbon fibre is fairly useless
rizoma mirrors are too small
Sargent seat
Street Fighter battle scars
tail chop


Discussion of Modifications

Replace Stock Mirrors

Applies To: All Monsters (not sure about S4R though)
Why Do It: The stock mirrors (aka "Mickey Mouse Ears") are pretty much worthless for most folks. They give you a spectacular view of your forearms, but not much else. The most popular alternatives are bar-end mirrors, either motorcycle-specific (CRG; Napoleon) or bicycle mirrors (Cateye)
Why Not Do It: Barend mirrors are usually more convex than the stock mirrors, which means that much more than 20-30 feet back it becomes hard to tell a Mercedes from a Crown Victoria. (I'll leave it to you figure out why that's important.)
Manufacturers:

CRG Hindsight Mirrors, RoadRacing; Monstrack; Cateye Bicycle Mirrors, Rizoma

Recommended Sources:

CA-CycleWorks, MotoWheels, SpareShack, Motostrano

Comments: Some folks install the Napoleon mirrors in the old mounts. Plastic plugs for the empty mounts can be purchased from Spareshack. CRG mirrors require an adapter plug unless you can mill the bar end weights or move the controls inward. Installation is usually easy. Note that left hand mirror has reverse thread.
Cost: $-$$$   Difficulty: W

 

Sidestand switch

Applies To: 2000-2001 Monsters
Why Do It: Allows you to start the bike on the sidestand, but prevents you from taking off while the sidestand is down. This means you can be getting your gear on while the bike is warming up.
Why Not Do It: Some reports of switch or wire failure resulting in inability to start bike or bike dying while at speed. No clear pattern to these reports at this point.
Manufacturers:

Evoluzione Cyclesports

Recommended Sources: Spareshack, Motowheels
Comments:

This is a simple mod to do, although the wire routing can take a little time to figure out. The instructions with the Evoluzione unit are not very specific on this.

The cheap mod here is to just remove the switch itself from the sidestand, cut the wires and short them together (Cost: 0). Of course, the downside is the one can now ride off with the sidestand down. I hear some people even with the post 2002 neutral override version are now eliminating the switch all together because the factory system is failing in a few cases, creating a hard to troubleshoot starting problem.

Cost: $$   Difficulty: WW

 

Defeat self-retracting sidestand

Applies To: Monsters with self-retracting sidestands
Why Do It: Reduces chances of accidental tip-over
Why Not Do It: Chance of ride-off with sidestand down
Manufacturers:

Dr. Desmo

Recommended Sources:  
Comments: A bolt is used to defeat the self-retraction.
Cost: $    Difficulty: W

 

Ground off sidestand nub

Applies To: All monsters
Why Do It: Improves left side cornering clearance
Why Not Do It: Makes it harder to put down the sidestand.
Manufacturers:

N/A

Recommended Sources: N/A
Comments: Cut off and smooth with an automotive grinder wheel.
Cost: $    Difficulty: W

 

Emissions removal

Applies To: US bikes with emissions equipment; all years
Why Do It: Lightens bike, cleans up right side appearance, no effect on performance
Why Not Do It: Illegal in states that have motorcycle emissions laws; may void warranty
Manufacturers:

TPO Parts

Recommended Sources: TPO Parts
Comments: Simple removal of a fairly ineffective emissions system. As near as anyone can tell the emissions system doesn't clean your tailpipe emissions, it only re-circulates gasoline vapor from the tank through a charcoal canister, however there is a second hose that vents to the atmosphere from the tank. See the FAQ page for more info and how-tos.
Cost: $    Difficulty: W

 

Airbox/Filter mods

Applies To: All Monsters
Why Do It: Increases airflow to engine; K&N and other filters are re-useable, a convenience factor for those who don't live near a dealership or live near a dealership that doesn't maintain a good parts supply.
Why Not Do It: Some people find the increased intake "honk" objectionable. (Like Ross Perot's "Giant Sucking Sound") Also, open airbox on EFI bike without re-mapping can reduce performance.
Manufacturers:

K&N; Dr. Desmo; TPO

Recommended Sources: Filters and filter rings available from Motowheels, California Cycleworks, Motostrano and many Ducati dealerships. The Dr. Desmo filter ring works better than most with the OEM airbox clips. Pod filters available at TPO
Comments: Some people cut the airbox housing with a saw instead of buying the filter ring. K&N filters need to be cleaned and re-oiled periodically, unlike the stock filters which can be disposed of. Airbox & filter changes are usually done as a package with exhaust can changes and rejetting/ECU changes. Simple, do-it-yourself modification.
Cost: $$    Difficulty: W

 

Jetting / ECU Remap or add-on

Applies To: Jetting-pre 2000 M900 & Pre-2002 M750; ECU - all fuel injected bikes
Why Do It: Richens mixture going to engine. Typically done as a package at the time airbox/filter and exhaust can changes are made. Improved ECU maps can smooth out the midrange and give a small horsepower boost. Better starting, idling, and warm-up on carbureted bikes.
Why Not Do It: Gas mileage and range may suffer on EFI bikes; in most cases mileage has stayed the same or improved on carbureted bikes after re-jetting.
Manufacturers:

Factory Pro, Dynojet

Recommended Sources: Motowheels, CA Cycleworks, Motostrano
Comments: Jet KIT FAQ; No ECU FAQ yet
Cost: $$    Difficulty: WW

 

Exhaust Can upgrade

Applies To: All Monsters
Why Do It: The Sound baby! Also aftermarket cans are lighter than stock and can improve ground clearance.
Why Not Do It: May be too noisy for some (some brands will set off car alarms), can make the bike run lean. No real effect on performance if done by itself.
Manufacturers:

See the exhaust FAQ for details.

Recommended Sources: Motobella, Spareshack, CA Cycleworks, Motowheels, Motostrano
Comments: Very simple mod to do. If getting high mount pipes can be more work to install. If willing to spend a lot more you can get a "full system" which replaces all the pipes with larger diameter versions. Full systems with larger diameter pipes can decrease performance on unmodified engines.
Cost: $$$    Difficulty: W-WW

 

Replace Stock Seat

Applies To: All Monsters
Why Do It: If the stock seat is uncomfortable for you on longer rides, or if you're shorter than average and need a lower seat. If you don't like "mashed potatoes".
Why Not Do It: Some people find the seating position on aftermarket seats less 'sporting' and feel less connected to the bike. Both aftermarket saddles are heavier than OEM.
Manufacturers:

Sargent Cycle; Corbin

Recommended Sources: Motowheels, Motostrano
Comments: Seats can usually be swapped in and out quite easily, so if you want one for long rides and one for short, sporting rides it should be no problem. The Sargent seat also has nice underseat storage and bungee net hooks.
Cost: $$    Difficulty: W

 

Fender Removal/Tail Chop

Applies To: All Monsters
Why Do It: Purely aesthetic mod - no functional improvement.
Why Not Do It: If you live and ride in a wet climate you probably want that fender. Also some license plate brackets may hold the plate at too oblique an angle and get you a fix-it ticket.
Manufacturers:

Pro Italia

Recommended Sources: TPO Parts, Motowheels, Motostrano
Comments: Fender removal can be done easily with a socket wrench, and a license plate bracket can be made or bought fairly cheaply. A full tail chop requires cutting the frame and relocating the rear turnsignals.
Cost: $-$$    Difficulty: W-WWW

 

Gearing Changes

Applies To: All Monsters
Why Do It: Monsters are geared quite tall, probably to satisfy the EPA/DOT, but most of their use is in town and on twisty roads. This means you have to slip the clutch quite a bit with stock gearing. Lowering the gearing makes the bike easier to live with at slower speeds and in town. With stock gearing most people with 6 speed transmissions don't use the top gear much. It is also easier on the clutch.
Why Not Do It: Reduces your top end speed; may increase fuel consumption.
Manufacturers:


Recommended Sources: CA Cycleworks, Motowheels, Motostrano
Comments: You can either make the front gear smaller by 1 tooth, or increase the rear gear by two teeth. When changing sprockets it is usually a good idea to change both together and put on a new chain at the same time.
Cost: $$    Difficulty: WW

 

Slave Cylinder Replacement

Applies To: All Monsters
Why Do It: Reduces the effort needed to pull in the clutch lever. Also makes the clutch engagement more progressive. If your slave cylinder has been recalled it may need to be replaced anyway.
Why Not Do It: If you like the way the clutch engages in stock form.
Manufacturers:

Evoluzione; Yoyodyne

Recommended Sources: Motowheels, CA Cycleworks, Motostrano
Comments:  
Cost: $$    Difficulty: WW

 

Remove Stickers and Ties from Frame

Applies To: All Monsters
Why Do It: Clean up the frame's appearance
Why Not Do It: EPA or DOT might not like it. Oh, and if you don't secure the hoses or wires elsewhere, they might get frayed or crimped.
Manufacturers:

N/A

Recommended Sources: Hardware store for zip ties
Comments: Stickers are nasty to get off
Cost: n/a   Difficulty: W

 

Open/Vented Clutch Cover

Applies To: Dry clutch monsters
Why Do It: Lovely clatter of the dry clutch; lets some clutch dust out; looks cool to see spinning bits.
Why Not Do It: Stock clutch internals not so pretty so you'll spend $$ replacing clutch parts or having them powder coated. In a really wet climate lots of water might get in?? Carbon Fiber clutch housing could fail in a crash and damage the clutch, leaving you to push your bike home. Noise might not be so lovely to the neighbors, and you may get tired of answering the question, "Is it supposed to sound like that?"
Manufacturers:

Cycle Cat; Rizoma

Recommended Sources: Spareshack, CA Cycleworks, Motowheels, Motostrano
Comments: Easy DIY, although clutch replacement is a little more involved.
Cost: $-$$$    Difficulty: W

 

Suspension upgrades

Applies To: All Monsters, except perhaps S4R
Why Do It: You need good handling 100% of the time you ride. Adjustment is cheap, replacing parts gets more expensive. Most bikes set up for ~160lb rider (fully geared).
Why Not Do It: Cost is only deterrent
Manufacturers:

Front: Used SBK forks/Cycle Cat, Racetech; Rear: Ohlins

Recommended Sources: Motowheels, CA Cycleworks, Motostrano
Comments: Non-adjustable forks can be re-valved and/or resprung. Oil weight can be changed to better match your weight and riding style. Raising rear ride height can improve responsiveness. Rear shock can be rebuilt or replaced. Replacement shocks and forks are very expensive. Ducati Superbike forks are available very reasonably on the used market ($200 - $300) and are already valved and sprung for a heavier bike/rider and are adjustable. One will, however, have to modify the Monster fork clamps or get the Cycle Cat kit, and in the case of some older Monsters, upgrade wheel and brake parts.
Cost: $$-$$$$    Difficulty: W-WWW

 

Steering damper

Applies To: All monsters
Why Do It: If you find the front end sqirrelly or unstable, esp. if you have lowered the front or raised the rear. Could prevent a tankslapper from happening.
Why Not Do It: Alters handling
Manufacturers:

Matris/Extreme Tech, Arrow, Ohlins

Recommended Sources: Spareshack, Motowheels, Motostrano
Comments:  
Cost: $$-$$$    Difficulty: W-WW

 

Keihin FCR Flatside Carburetors

Applies To: 1999 and older M900, 2001 and older M750, all M600.
Why Do It: Increases power and throttle response throughout the power band. Cleaner installation than OEM Mikuni carbs. Better starting platform for advanced engine modifications
Why Not Do It: FCR kit has no choke and MAY make bike harder to start. Cost.
Manufacturers:

Keihin

Recommended Sources: California Cycleworks
Comments: See DucatiTech FAQ
Cost: $$$    Difficulty: WW

 

Lightened Clutch/Slipper Clutch

Applies To: All Monsters
Why Do It: Allows engine RPM to spin up/down easier for better throttle control. Most aftermarket clutches are better quality than OEM. Slipper clutch prevent rear wheel hop or lock-up during rapid downshifts.
Why Not Do It: Cost, can effect engine idle.
Manufacturers:

Barnett, Nichols, STM, Motowheels

Recommended Sources: CA Cycleworks, Motowheels
Comments: Similar effect to a lightened flywheel.
Cost: $-$$$    Difficulty: WW

 

Aftermarket Brake Braketech rotors/brake lines

Applies To: All Monsters
Why Do It: Aftermarket rotors can be lighter than OEM rotors to reduce rotating and unsprung mass. Often, aftermarket rotors are made from better friction materials than OEM, such as cast iron. Aftermarket braided or Kevlar lines resist fluid pressures better than rubber lines found on older Monsters. Looks.
Why Not Do It: Cost, rider may experience a change in braking behavior.
Manufacturers:

Galfer, Braketech, Braking, Fren Tubo

Recommended Sources: CA Cycleworks
Comments: Be sure to use compatible (manufacturer recommended) brake pads with new rotors.
Cost: $-$$$    Difficulty: W

 

Clipons/Rearsets

Applies To: All monsters
Why Do It: Increased weight on front end improves handling and feeling of "oneness" with the bike. Rearsets can improve lower body control of bike. Cycle Cat clip-ons can be adjusted to improve comfort and reduce strain on wrists.
Why Not Do It: Might well be less comfortable on longer rides
Manufacturers:

Cycle Cat, Rizoma, S&P/Red racing

Recommended Sources: Spareshack, Motowheels, CA Cycleworks, Motostrano
Comments: The comfort and value of this mod is highly subjective. Best thing to do is try someone's bike that already has clip-ons and/or rearsets. Cycle Cat rearsets can be adjusted to match or even be less radical than stock, however the clip-ons will always be lower relative to stock. Article on installing Red Racing here.
Cost: $$-$$$    Difficulty: W-WW

 

Aftermarket Tach

Applies To: Monsters without stock or functioning tachometers
Why Do It: To know the RPM range in which the bike is operating. May help in tuning or changing shifting habits.
Why Not Do It: Cost.
Manufacturers:

Ducati Performance (pdf), RoadRacing, SPA

Recommended Sources: Motowheels
Comments: You don't miss one until you've had one.
See Scott Nelson's installation how-to for the Ducati unit.
Cost: $-$$    Difficulty: W

 

Turn signal / Headlight changes

Applies To: All monsters
Why Do It: Mostly cosmetic, although higher wattage headlight might increase visibility
Why Not Do It: Small turnsignals may reduce visibility; higher wattage headlight might put increased strain on wiring and charging system. LED brake lights or turnsignals may not be legal in all states.
Manufacturers:


Recommended Sources: Motostrano
Comments: Headlight swap is relatively cheap and easy.
Cost: $-$$$    Difficulty: W-WW

 

Fairing

Applies To: Unfaired monsters
Why Do It: Can reduce wind buffeting at higher speeds, which in turn reduces fatigue on long trips
Why Not Do It: May increase buffeting at the helmet level if not a good fit; will not provide the same protection as a full fairing. Vibrating fairings can be annoying.
Manufacturers:

Dart, Ducati Performance (pdf), Givi

Recommended Sources: Spareshack, Motowheels, Motostrano
Comments: Whether this improves or detracts from the bikes appearance is entirely subjective. Some handlebar mount fairings are not very sturdy and flap a bit at speed, which can be distracting.
Cost: $$    Difficulty: W

 

Various carbon fiber body parts

Applies To: All monsters
Why Do It: Mostly cosmetic; some small reduction in weight. Not as tacky looking as some of the molded plastic OEM parts.
Why Not Do It: Many things heavier on the bike that are cheaper to replace (going on a diet is free). Carbon fiber can get dull or discolor over time.
Manufacturers:

Carbotech, Ducati Performance (pdf)

Recommended Sources: Motowheels, Spareshack
Comments: Buying carbon fiber bits for Monsters is almost as bad as being a crack addict. Don't even start down this road!
Cost: $-$$$    Difficulty: W